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JD600 Tilting casting machine casting equipment aluminum alloy casting machine

Detailed information

Gravity casting machine has horizontal parting, vertical parting and tilting 90.. The three models are suitable for gravity casting of aluminum alloy. The hydraulic pump, electro-hydraulic proportional valve and other hydraulic components are imported.
   multiple sections and speed sections can be set to meet the requirements of casting process.
   it adopts man-machine interface, real-time status display, menu input and wide range of process parameters adjustment.
Tilting time gravity casting machine is the most popular casting equipment nowadays. It is easy to operate and has complete functions. The tilting angle can be set according to the users needs, and the whole casting process can be realized by only one person. It is suitable for water heating hardware, copper aluminum zinc fittings, sanitary ware fittings and other casting equipment. It is the most ideal choice of casting equipment. Tilting time gravity casting machine is the most popular casting equipment nowadays. It is easy to operate and has complete functions. The tilting angle can be set according to the users needs, and the whole casting process can be realized by only one person. It is suitable for water heating hardware, copper aluminum zinc fittings, sanitary ware fittings and other casting equipment. It is the most ideal choice of casting equipment.
Gravity casting machine has horizontal parting, vertical parting and tilting 90.. The three models are suitable for gravity casting of aluminum alloy. The hydraulic pump, electro-hydraulic proportional valve and other hydraulic components are imported.
Product introduction
8. Host overview
Jd600 tilting casting machine adopts PLC, travel switch control and hydraulic drive. It has the characteristics of high degree of automation, large opening force, stable and reliable work, large range of process parameter adjustment, simple and convenient operation, convenient loading and unloading of the mold, etc.
The mechanical part of jd600 tilting casting machine is composed of fixed mold support plate, fixed mold, top core plate, moving mold, moving mold support plate, guide post, guide sleeve, rotary support, buffer, limiter and base.
A gate shaped structure is composed of a movable template, a fixed template, a guide post, a guide sleeve and a connecting plate. The rotary shaft is connected with a bracket installed on the base through a rolling bearing, and the rotary oil cylinder pushes and pulls the bed to rotate horizontally to vertically. The top core part is installed on the fixed mold mounting plate by the top core plate and the mounting plate. Due to the sufficient rigidity of the gate shape structure, it can ensure the smooth operation of the larger die.
The moving die part is composed of moving die plate, guide pillar, guide sleeve, support and hydraulic cylinder. The template is guided by the guide post and guide rail, and driven by the oil cylinder to open and close.
The top core part is composed of top core plate, oil cylinder mounting plate, guide post and hydraulic cylinder. The top core plate is guided by the short guide post and pushed by the top core cylinder. The top core plate of the die also works from the static die.
9. Hydraulic part
Hydraulic system
All mechanical movements of jd600 tilting casting machine are realized by hydraulic system, which is composed of variable piston pump, electromagnetic directional valve, pipeline and executive hydraulic cylinder. Under the control of electrical system, all moving parts can work at predetermined working speed and output. The hydraulic cylinders are HSG K80 / 35 type cylinder for bed tilting movement, fa90x35x350 type cylinder for action template opening movement and fa80 / 60 type cylinder for top core movement.
1.5.1 electric control part
The electric control of jd600 tilting pouring machine is composed of power control part and program control part. The power part controls the start and stop of the hydraulic station. The program control part is mainly composed of PLC, analog module, inductive switch, etc.
8.1 technical parameters of main engine
8.1.2 maximum size of formwork frame 600 * 500 * 600
8.1.3. Maximum clamping force 40kN
8.1.4 maximum opening force 32KN
8.1.5 minimum closing height 350
1.3.5 maximum stroke of movable template 350
8.1.6 jacking oil cylinder output 38kn
8.1.7 table tilting angle 0-90 degrees
1.3.8 table tilting speed 8 ° / s ≤ V ≤ 4 ° / S
8.1.8 rated power of hydraulic station 3.75kw
8.1.9 the pressure level of hydraulic system is 6.5MPa
8.1.10 working pressure of hydraulic system 5.5-10mpa
8.1.11 control mode: manual and automatic
Use and maintenance
Installation and commissioning
The foundation of the machine must be made according to the requirements before installation.
Danger signs or safety isolation shall be set in the rear dangerous area of the machine
Installation content
1. Lock the anchor nut
2. Install the hydraulic oil pipe between the main engine and the hydraulic station
3. Remove the fixed support and check whether the connecting bolts of the stressed parts are tightened
4. Plug in and lock the connecting cables
5. Connect the three-phase power line well
Debugging steps:
1. No one is allowed to stand in the dangerous working area
2. When the main power is connected, the "power indicator" light on the control panel is on. If not, check whether the main power is on. Press the "hydraulic work" button, the hydraulic station motor should rotate counterclockwise, if not normal, check whether the motor wiring is connected reversely.
3. Turn the manual / automatic switch to the manual position.
4. Check whether the Ltd indicator light at the end of the travel switch on the rear buffer bracket of the machine is on. If not, adjust the up, down, front and rear positions of the travel switch so that it can sense the signal accurately and reliably.
5. Turn "tilt / reset" to rotate the bed. If not, check whether the control cable is inserted properly.
6. If the impact of the bed is large in the process of rotation, the parameter setting of the machine must be adjusted. If the bed has obvious vibration during tilting and reset, exhaust the oil circuit.
7. Press the "open" and "close" buttons respectively to move the template up and down. If it is abnormal, check the travel switch and its iron blocking position or control circuit.
8. Press the "top core up" and "top core back" buttons respectively, and the top core plate will act. If not, check the control circuit.
9. Finally, press the "closing" button to close the mold, and press the "90 dumping" button to turn the bed to the horizontal position. Debugging completed.
Quanzhou Jinglong Machinery Co., Ltd., with the brand of "Jingda machinery", is located at D-7, Xunmei Industrial Zone, Fengze District, Quanzhou City, Fujian Province, China. It is a company specializing in technical process guidance, mold design, on-site staff training and manufacturing complete sets of plumbing and sanitary equipment. Products include: gravity casting machine, double head automatic core shooter, vertical core shooter, sand mixer, aluminum alloy casting machine and pneumatic fixture, plane grinder, intermediate frequency furnace, cored power frequency induction furnace, etc. The company is a well-equipped, highly reputable enterprise. The company has strong technical force and excellent processing equipment. The company attaches great importance to product R & D / production and promotion, and is committed to improving the core competitiveness of the enterprise, casting a distinct corporate culture, pursuing sustainable development, adhering to the company tenet of being responsible for users, ensuring product quality, abiding by the credibility, and creating a strong brand, Our website: http://www.jingdajixie.com. Open it and have a look! There are real videos in it. Dont miss it!
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